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Do plastic nestable crates actually save that much space in a small warehouse?
Hi everyone, so I’ve been dealing with a storage headache at our small business for a while now and I’m genuinely curious whether anyone here has practical experience with this before I commit to buying a larger quantity of anything. We run a modest wholesale operation out of a warehouse in the industrial area and our biggest daily frustration is empty crate management because when the crates come back from deliveries they take up an enormous amount of floor space and it genuinely disrupts the workflow for the rest of the team. Someone suggested we look at switching to plastic nestable crates which apparently stack inside each other when empty and reduce the footprint significantly compared to what we’re currently using, which sounds almost too good to be true honestly. I found some information on crateco.ae while researching options which gave me a better sense of how the nesting mechanism actually works and what the realistic space saving percentage looks like in practice rather than just the theoretical best case scenario. What I’m still not sure about is whether nestable crates hold up as well as standard fixed wall crates under heavy loads during actual use because I’ve heard from someone that the flexible walls that allow nesting can sometimes make them feel less rigid when they’re stacked with weight in them. Our products aren’t extremely heavy but we do stack four or five crates high sometimes and I want to make sure the crates stay stable and don’t start bowing or shifting over time. Has anyone here made the switch from regular crates to nestable ones in a similar warehousing setup and noticed any difference in durability or load bearing performance after a few months of regular use?
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6 Replies
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We switched about 8 months ago for a similar setup. Space savings are real, empty crate pile went down by more than half. Load bearing has been fine too, we stack max 4 high though.
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Following this thread, we’re dealing with the same space issue right now. Anyone noticed the walls weakening over time from constant nesting/unnesting, not just from load weight?
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Switched last year, mixed experience honestly. Space saving is legit but durability depends a lot on plastic quality, our first cheap batch bowed under weight after a couple months. Upgraded to a heavier duty version and that fixed it.
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Running nestable crates for almost 2 years now, stack 5 high regularly with moderate weight. No bowing or shifting issues so far. Just make sure your floor is level, an uneven spot once caused a stack to lean on us.
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We tested a small batch before going all in, glad we did. Space saving was around 60% less footprint when empty, noticeable difference. Slight adjustment period with the flexible walls at first, but no durability issues after a year and a half.